Every rider knows the problem: one jacket for summer, one for winter, one for rain. Three garments, three expenses, and often the wrong one on your back the day the weather turns. SUDSTAR's 4-season layering system solves all of that with a simple idea: a technical outer shell you add layers to, or strip back, depending on the season. One motorcycle jacket covers heat, cold and rain — you change the configuration, not the garment. Here's how it works, layer by layer.
Complete Guide to Motorcycle Armor: Difference Between Level 1 and Level 2, Positioning, and Why Use It
When traveling on two wheels, active and passive safety are fundamental to any adventure. We often hear about CE-certified protectors, but what is the real difference between Level 1 and Level 2? Where exactly are they placed inside the jacket, and why are they essential? In this article, we will clarify all these key aspects.
Difference between Level 1 and Level 2 Protections
Personal Protective Equipment (PPE) for motorcyclists undergoes rigorous laboratory testing governed by European regulations. The main difference between Level 1 and Level 2 lies in impact absorption capacity—specifically, how much force is dampened by the protector and how much residual energy is unfortunately transmitted to the body's bones and joints.
| CARATTERISTICA | LIVELLO 1 (CE LEVEL 1) | LIVELLO 2 (CE LEVEL 2) — STANDARD SUDSTAR |
|---|---|---|
| Forza Residua Trasmessa (Arti & Schiena) | Fino a 35 kN (chiloelementi di forza) | Meno di 18 kN (assorbe oltre il doppio dell'energia) |
| Forza Residua Trasmessa (Torace) | Fino a 50 kN | Meno di 15 kN |
| Destinazione d'Uso Consigliata | Uso urbano a basse velocità, brevi tragitti quotidiani | Touring a lungo raggio, viaggi autostradali, avventura e fuoristrada |
| Capacità di Assorbimento | Base / Standard | Massima protezione omologata da normativa UE |
In short: Level 2 cuts the force of the impact on the rider's body in half compared to Level 1. This results in a drastic reduction in the risk of fractures, joint injuries, or internal injuries in the event of a fall.
Where should the protectors be positioned in the jacket?
To ensure maximum protection, the SUDSTAR motorcycle jacket is designed with dedicated, pre-shaped internal pockets to house protectors in strategic locations:
Shoulders (Limb Protectors – EN 1621-1):
Housed over the upper arm and shoulder joint. They protect the head of the humerus, the collarbone (clavicle), and the acromioclavicular joint against direct impact with the asphalt or obstacles.
Elbows and Forearms (Limb Protectors – EN 1621-1):
Positioned extending from the elbow joint down the forearm. They protect the olecranon, radius, and ulna—critical areas prone to impact with the ground during a fall where one instinctively puts their hands out.
Back (Back Protector – EN 1621-2):
Inserted into a large central rear pocket running the length of the spine. It protects the lower cervical, thoracic, and lumbar vertebrae, minimizing the risk of spinal trauma.
Chest (Chest Protector – EN 1621-3):
Positioned on the front of the chest (in dedicated pockets or a chest insert). It protects the sternum, ribs, and internal vital organs against impacts with the handlebars or frontal obstacles.
Why Should Certified Protective Gear Always Be Used?
Wearing a full set of gear with Level 2 protection is essential for several critical reasons:
Kinetic Energy Dissipation:
During a fall, the body accumulates energy based on speed.
Without protection, this energy is transferred directly to bones and organs. Viscoelastic protectors absorb the energy and distribute it over a wider impact area, thereby reducing peak force.
Prevention of Spinal and Joint Trauma:
Injuries to the spine or joints can have permanent consequences. Back protectors and joint armor significantly reduce the risk of severe trauma.
Stability Upon Impact:
Unlike makeshift external protectors, high-tenacity technical gear (Cordura 500D/600D/1000D) firmly holds the armor in place, even during a slide or abrasion.
Official Certificate of Conformity (EU Regulation 2016/425)
All protective elements used in SUDSTAR garments comply with European regulations for Personal Protective Equipment (PPE) and are certified by the prestigious notified body SATRA Technology Europe Ltd. (NB 2777, Ireland), as stated in the declaration issued by Armanox® (Pvt) Ltd.:
SCHEDA OMOLOGAZIONI DI SICUREZZA (MODULO B UE)
| Norma / Campo | Dettaglio / Descrizione |
|---|---|
| EN 1621-1:2012 | Protezione per Arti (Spalle, Gomiti, Ginocchia) - Omologazione Livello 2 |
| EN 1621-2:2014 | Protezione Paraschiena (Back Protector) - Omologazione Livello 2 |
| EN 1621-3:2018 | Protezione Torace (Chest Protector) - Omologazione Livello 2 |
| Organismo Notificato | SATRA Technology Europe Ltd. (NB 2777, Dublin, Ireland) |
| Serie / Codici | Armanox® 201, 301, 401, 501 (Cert. 2777/XXXXX-01/E00-00) |
SUDSTAR Tip: Always ensure that the protective gear is correctly fitted and sits snugly against your body before every ride. Safety begins with choosing the right components.
Conclusion
Choosing certified Level 2 protectors means investing in your own safety. The combination of high-tenacity technical fabrics and state-of-the-art viscoelastic protectors makes SUDSTAR garments the ideal companion for any motorcyclist wishing to ride with complete peace of mind.






